High-speed, low-cost solution utilizing IO control

 

 

 

 

 

 

 

 

Communication speed has become faster and faster, and all devices are often connected via a network. However, controlling all devices at once with a PLC will

increase the total cost, and in some cases, may not decrease the tact time of the machine.

By enhancing the responsiveness to an input signal, CM3+ has made it possible to improve the tact time of the machine.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When the sensor signal is controlled by PLC, some time loss occurs depending on the sensor signal input processing time and the standby time of the

communication cycle.

 

 

By connecting the sensor signal directly to CM3+, it is possible to start the motor immediately when the sensor is turned on.

 

 

Q : Isn't the response time 1msec slow compared to the one of MECHATROLINK-III (31.25μs) and EtherCAT (62.5μs), which have a

      fast transmission cycle?

A : If the transmission cycle is set to high speed, the number of motors that can be controlled in the same network is limited due to the limited

      processing capacity of the PLC.In addition, expensive PLC is required for high-speed processing, which increases the total cost of the

      equipment. By minimizing the burden on the PLC and using CM3+ for local high-speed response control, the entire system can be more

      efficient and cost effective.

 

 

 

 

 

When PTP motion is commanded from PLC, each positioning completion signal must be processed by PLC.

 

 

By storing programs in CM3+, CM3+ controls itself as programmed only by applying a start signal.

 

 

 

 

 

 

 

 

Integrated microcomputer in the CM3+ lets you perform conditional branching processing and arithmetic processing according to the operating conditions and external environment, and make a wider range of motion control development possible.
* CM3+ has 2 kinds of program, an operation sequence program such as positioning (Motion Bank) and a program that periodically executes conditional branch processing and arithmetic processing (Logic Bank), and those two programs can be executed at the same time.

 

 

 

 

 

 

CM3+ realizes servo performance at low cost by adopting servo control on stepper motor.

Stepper motors are not suitable for applications which requires high acceleration and deceleration due to the risk of step-out, but CM3+ is a servo-controlled

motor, so it can produce more torque during acceleration without step-out compared to stepper motors.

 

Q : Which is faster, the servo or the CM3+?
A : If the application requires high-speed reciprocating motion with a small travel distance, it is possible to use enough acceleration torque in the low-speed
     
      range to achieve the same performance as a servo motor.
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